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Products & Processes

Fresh & frozen production

Planning fresh and frozen bakery production: proof retarding, blast freezing, seamless cold chain and frozen storage — or fresh processes from dough to bake-off. Both from a single source.

Frozen potentially concerns every product — from the frozen croissant to the frozen roll to the frozen pizza. But fresh and frozen production are two different disciplines with processes of their own. We master both and plan the route that fits your product and your market.

What matters

Frozen brings its own process steps: proof retarding, blast freezing, a seamless cold chain, frozen storage. Fresh production makes different demands — from dough and proofing management to bake-off. One break in the cold chain costs the whole batch.

What the equipment has to deliver

Refrigeration plant, climate zones, blast freezers and equipment specification differ fundamentally between fresh and frozen. We engineer the technology as a process-reliable custom fit — refrigeration is one of the biggest cost blocks and is planned in from the start. From process reliability follows efficiency.

Operator level & building

Frozen demands different climate zones, routes and hygiene concepts than fresh production. We plan the operator level and the built environment to match the chosen discipline.

Intralogistics

We plan the material and product flow within production along with the line: buffering, storage and transport logic through to packaging — and for frozen goods, the complete cold-chain logistics. Logistics is not an afterthought; it decides throughput, hygiene and operating cost.

Our edge

Fresh and frozen from a single source, manufacturer-independent — and supported through to stable series production. We choose the route by your product, not by a manufacturer's warehouse.

References

Realized fresh and frozen production plants. We are happy to discuss details in person — within the non-disclosure agreements we have with our clients.

Let's talk about your product.

30 minutes about your project — no obligation, in full confidence. Whatever baked good you want to produce: we know the process behind it.